A while back now (May 2009, I think) I made a bird mask for larping purposes. Partly it was because I wanted to try out leather mask making techniques, and partly it was to be kit for me to use at the Maelstrom larp event I was about to go to. I figured why pay for a mask for something I'm not sure I'll go to again when I can have a go at making one with materials I already had?
So. I used some veg tanned goat as the base, dampening it down and molding it to my face - which at the time involved a fair bit of lying around with wet leather on my face, since a) I didn't have a mannequin head to use instead and b) as I now know, I'd been a bit too enthusiastic in wetting the leather.
Still, eventually it dried enough to hold it's shape when placed on some scrunched up packing paper, and it was then placed on a wooden chopping board in the oven at the lowest temperature I could manage to dry it out thoroughly. I also molded a beak from the same leather and cooked it the same way.
Once I had my dried out mask pieces, I played around for a bit with positioning the beak - angle, how far I wanted it to stick out from my face, how wide I wanted it to be where it met the rest of the mask. I also decided to coat the beak section with another piece of leather, to give it a better colour & finish since I didn't have the dyes to colour the base leather. Also the beak didn't seem to be solid enough, so the extra leather layer bulked it out and gave it a bit more structural strength.
Having glued the beak to the rest of the mask, and trimmed and tweaked here and there, I then had to feather the face. I'd opted to create a fringe of pheasant feathers so my mask had a feathered 'crest' (I now know that crest=wind break, which is not so fun on a windy day walking with the wind directly behind you -.-). I wanted more colour in the mask than just the browns of the pheasant feathers, so the next 'layer' of feathers was a dark turquoisey sort of green, long enough to mingle a bit with the pheasant feathers so that the 'crest' blended in more with the rest of the face. Then came a dark green layer across the upper edge of the forehead and around the sides of the face. For the cheeks, and around the sides of the eye sockets I chose a bright limey green. Edging the eye sockets, and forming the bulk of the forehead section I brought the browns back in with some patterned chicken feathers.
The final stage was cutting a small pile of rounded strips of brown leather, which were glued overlapping around the eye sockets. This covered the 'roots' of the small brown feathers around the eyes, and gave it more of a scaly eye-socket skin look, as most birds don't seem to have feathers coming right out of their eyelids.
All the feathers were attached by first piercing a hole in the leather using my leather sewing awl - I tried not to poke right through the leather, but to go in at an angle and create a little pocket for the feather to be glued into. I even managed to do it with only a couple of exceptions, which later had leather patches put over them on the inner side of the mask so they'd stop scratching my face.
I'm really quite pleased with how well the mask has lasted - it's been to 11 maelstrom events and counting, as well as a couple of other things. It's been carried about in bags of stuff, and strapped to the outside of a backpack that's then been piled up unthinkingly with other luggage. Not to mention rained on, torrentially, as well as blown hither and thither, face on into strong wind or indeed with the wind coming from behind trying to tear the crest out. And yet I've only lost a few feathers, which feels like pretty good going, really.
Above: side view of the 'Dima' mask, cunningly positioned using an upturned flower pot.
Below: Front view of the mask, with somewhat alarming orange flower pot eyes.